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Analysis of Cracks in Brass Piping Parts

Identification of source of trouble by XRF and EPMA

Introduction

In order to understand the cause and minimize the recurrence of a product malfunction, it is necessary to pursue defects at an early stage.

An X-ray fluorescence spectrometer (ED-XRF) can provide fast, non-destructive elemental analysis for any sample state such as solid, liquid, or powder. It can be utilized as a quick screening instrument to track down the source of problems.

ED-XRF

A brass pipe used for water-cooling showed cracks which resulted in water leaking. Using ED-XRF, we conducted elemental analysis at the crack defect and also away from the defect area.

 

 

The elemental analysis results reveal that there is a difference in the content of Sn and Pb. Since the element distribution in the cracked part differs from the normal area, we conducted additional tests using EPMA.

EPMA

EPMA can confirm not only the composition but also the spatial distribution.

 

Upper row: Normal Part, Lower row: Failure Part (crack)

 

Elemental mapping using EPMA showed that the size of structure of the major elements Cu and Zn differ in the failed area versus the normal section.

Summary

With ED-XRF, information about the elements contained can be obtained quickly and easily. In addition, based on this element information, it is possible to then determine what type of additional analysis would support this investigation. EPMA's elemental mapping enables acquisition of elemental distribution state and organization information, helping to identify the source of trouble.

 

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